500kw Biomass gas generator set

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500kw Biomass gas generator set
Description

A Biomass Gas Generator Set is an eco-friendly solution designed to generate electricity by converting organic materials like agricultural waste, wood chips, and other biomass into gas. This process is part of renewable energy generation, helping businesses and industries reduce their carbon footprint while providing reliable, cost-effective power.

APPLICABLE GAS: Suitable for gas with high H2/CO content.

SELF SAFETY: Shunt Intake and Turbocharging.

ADVANCED TECHNOLOGY: Mixed in cylinder and control for single cylinder.

ELECTRIC EFFICIENCY, LOAD RATE:40%,≥85%.

MODEL X: Vertical Module.

SE4: Intelligent Control System.

Key Features:

  • Eco-friendly: Utilizes renewable biomass resources.

  • Efficient power generation: Delivers reliable electricity output.

  • Versatile applications: Suitable for various industries like agriculture, forestry, and waste management.


Description


What is Biomass Gasification? 

Biomass gasification is the process of converting organic materials into a combustible gas mixture, known as syngas. The 500kW Biomass Gas Generator Set utilizes this syngas to produce electricity. By choosing this technology, you’re not just utilizing waste products, but contributing to sustainable energy solutions.

How it Works:

  • Feedstock Supply: Biomass is fed into the gasifier.

  • Gasification Process: Heat breaks down the biomass, creating syngas.

  • Energy Generation: Syngas is used in the engine to generate electricity.

Biomass gasification is a proven method of converting waste into energy, helping companies lower their environmental impact and energy costs.

Advantages of 500kW Biomass Gas Generator Set 

The 500kW Biomass Gas Generator Set offers several advantages over traditional power generation methods:

  • Renewable Energy Source: By using organic waste materials, the system provides a sustainable and carbon-neutral power source.

  • Cost Savings: Lower operational costs compared to fossil fuel-based generators.

  • Reduced Carbon Footprint: Biomass is a carbon-neutral fuel, which helps businesses meet environmental goals.

  • Flexibility: Capable of using various types of biomass, including wood chips, agricultural residue, and even waste from the food industry.

  • Low Emissions: The combustion process is cleaner compared to traditional fossil fuels, producing fewer pollutants.


Key Features of the 500kW Biomass Gas Generator Set 

  • Output Power: 500kW of electricity, ideal for medium-sized industrial applications.

  • Fuel Flexibility: Compatible with various types of biomass feedstocks.

  • Efficiency: High thermal efficiency and electrical conversion efficiency for maximum energy production.

  • Durability: Robust design for long-lasting performance and minimal maintenance.

  • Safety Features: Equipped with advanced safety systems, including pressure relief and temperature monitoring.

  • Low Operating Costs: With efficient energy conversion, this generator reduces fuel consumption and operational costs.

  • Remote Monitoring: Offers real-time monitoring and diagnostics for ease of operation.

Main technical features

Shunt Intake and Turbocharging Technology: 

That means gas and air will be isolated with no contact to eliminate the generation of mixed gas before entering the cylinder. At the same time, the exhaust energy of the genset is used to turbocharge the gas and air respectively, which realizes the improvement of intake and the synchronous improvement of operation power and volume power and ensures safety operation.

Since 2018, it has been running safely and steadily for more than 30000 hours. The measured electric efficiency is more than 40%, that is, one cubic meter of exhaust gas generates one kilowatt-hour of electricity. There is no carbon monoxide leakage, no backfire and flash explosion, and the genset runs smoothly. Self consumption rate is less than 2%. The operation control of the genset is automatically adjusted with the change of gas.

Main technical parameters

500kW biomass generator  technical parameters:

Unit  modelCP500GFJ11
Engine model12V190-1B-500
Generator model500-6/10500
Control system typeSE3-CP500GFJ11
Rated power, kW500
Rated current, A34.4
Rated voltage, V10500
Rated frequency, Hz50
Rated speed, r/min1000
Rated power factor, cosφ0.8   (Lagging)
Generation efficiency, %38
Performance levelG2
Number of phases and connection methodThree-phase three-wire or three-phase four-wire
Voltage regulation methodAutomatic   voltage regulation
Excitation methodBrushless   excitation
Starting methodElectric   start
Speed regulation methodElectronic   speed regulation
Noise, dB (A)≤107
Vibration, mm/s≤7.2
Dimensions (L×B×H), mm≈6310×2055×2230
Net mass, kg≈13000
Overhaul period, h40000

Applications of Biomass Gas Generator Sets 

Biomass generators, such as the 500kW Biomass Gas Generator Set, can be used in a variety of settings. Some common applications include:

  • Agricultural Operations: Biomass from farms, such as crop residue or animal waste, can be used to generate power for the farm.

  • Forestry and Logging: Wood chips and sawdust from timber processing can be utilized as fuel.

  • Waste Management: Organic waste from landfills or urban waste can be converted into valuable electricity.

  • Remote Areas: Off-grid and rural communities can use biomass generators for a stable, renewable power supply.

  • Industrial Use: Manufacturers and factories can power their operations with a sustainable energy source, reducing reliance on the grid and fossil fuels.

Environmental Impact and Sustainability 

Biomass power generation is one of the most environmentally friendly methods of producing electricity. Unlike fossil fuels, biomass is a renewable energy source that reduces overall carbon emissions and reliance on non-renewable resources.

Environmental Benefits:

  • Reduction in CO2 Emissions: Biomass is considered carbon-neutral, as the CO2 released during combustion is balanced by the CO2 absorbed by the plants during their growth.

  • Waste Reduction: By using agricultural, industrial, and urban waste as fuel, biomass generators help manage waste disposal and reduce landfill usage.

  • Sustainable Resource Utilization: Biomass is a renewable energy source, ensuring a continuous fuel supply without depleting resources.

Why Choose Our Biomass Gas Generator Set? 

When selecting a biomass generator for your business, it’s essential to choose a solution that balances performance, cost-efficiency, and environmental impact. Here’s why our 500kW Biomass Gas Generator Set is the right choice for your energy needs:

  • Proven Technology: Backed by years of research and development, ensuring reliability and high performance.

  • Comprehensive Service: Our company offers full installation, commissioning, and after-sales service.

  • Custom Solutions: Tailored to your specific energy needs and operational environment.

Conclusion: Sustainable Power for a Greener Future

Choosing a 500kW Biomass Gas Generator Set is not only a step toward improving your bottom line but also a contribution to a more sustainable, green future. By adopting biomass power generation, businesses can reduce energy costs, minimize environmental impact, and support renewable energy initiatives.


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