All-Scenario Adaptability: Breaking Industry Environmental Standards
Engineered to operate reliably in complex industrial conditions, our unit has successfully passed extreme environment tests, including -30℃ - 55℃ temperature ranges, 95% high humidity endurance, and a 10mg/m³ dust concentration tolerance test. This ensures stable performance across the following core applications:
1. Oil & Gas / Mining: Heavy-Duty Continuous Supply
Application Scenario: 4MWDrilling Power Station (using 3 x1000kW paralleled units).
Performance Assurance: Meets the demand for continuous power supply to 7000meter oil and gas extraction equipment. Features vibration resistance up to ISO 8855 Class 3, ensuring stability in harsh drilling environments.
2. Cold Chain / Data Centers: Zero-Interruption High-Quality Power
Technical Advantage: Offers a 10kV high-voltage output version for direct connection to industrial power grids.
Critical Protection: Grid synchronization response time is less than 0.5 seconds, and power transfer is seamless and uninterrupted. This ensures the cold chain temperature fluctuation is ≤±0.5℃,providing maximum power security for critical facilities.
3. Remote Areas / Emergency Response: Rapid Modular Deployment
Deployment Efficiency: Utilizes a containerized modular design (1 standard container can house a 2MW unit).
Logistics & Installation: Supports fast road and rail transportation.On-site installation (including pipe and electrical connection) requires only 4 hours, significantly minimizing project delivery time and accelerating deployment.
Optimized Total Cost of Ownership (TCO)
| Cost Dimension | Key Advantage and Performance | Value Quantified vs. Equivalent Diesel Unit |
| Fuel Cost | High Fuel Adaptability & Economy. Stable operation possible with Methane content > 85%; compatible with associated gas, LNG, etc.; fuel price as low as 0.3 CNY/kWh. | Fuel Cost Reduction of 40%-50%, significantly boosting profit margins. |
| Maintenance Cost | Extended Overhaul Intervals. Features independent cylinder head design; easily wear parts on cylinder top boast a service interval of up to 16,000 hours; major overhaul cycle: 36,000 - 60,000hours. | Annual Maintenance Cost Reduction of 35%, ensuring long-term asset value. |
| Operational Cost | Smart Remote Monitoring for Uptime. Cloud platform (Mobile/PC access) monitors 18 key parameters (fuel consumption, temperature, load) in real-time; enables proactive fault alerts to minimize unplanned shutdowns. | Downtime Loss Reduction of 60%, maximizing unit availability. |
Industry-Specific Custom Solutions:
We provide highly targeted, customized solutions to ensure maximum reliability and efficiency, even in the most extreme operating environments.
1. Integrated Power Solution for Oilfield Drilling
Problem Solved: Addressing the high-load, high-reliability, and logistical challenges of fuel supply in oil and gas extraction sites.
Integrated Package: Offers a complete "Generator Set + CNG Storage Tank + Pressure Reduction Unit" solution.
Fuel Assurance: Standard 1000m³ CNG storage tank supports 12 hours of continuous operation for 3 x 1000kW units.
Precise Regulation: Features a German-imported pressure reduction unit ensuring pressure accuracy of 0.02MPa.
Case Validation: The Chongqing 10MW Huachai Deutz Shale Gas Power Plant provides stable power for a 5000 meter drilling platform, achieving 18 consecutive months of fault-free operation and an annual generation of 86.4 million kWh.
2. Extreme Cold Climate Protection Package
Problem Solved: Ensuring fast, reliable startup and stable running in severe cold regions (e.g., Russia, Xinjiang).
Custom Package: A comprehensive "Cold Insulation + Preheating Startup" solution.
Deep Insulation: Unit exterior is equipped with 50mm thick rock wool insulation.
Rapid Ignition: Engine oil circuit features an electric heating device, allowing for successful startup after only 30 minutes of preheating in -30℃ environments.
Case Validation: The Inta, Russia (near the Arctic Circle) 1.4MW Yuchai Gas Power Plant maintained 98% operational reliability during winter extreme temperatures of -42℃, meeting the local mine's production demands.
3. Microgrid & Energy Storage Linkage Solution
Problem Solved: Mitigating the instability of renewable energy (PV/Wind) output and addressing grid load fluctuation challenges.
Synergistic Operation: Supports "Natural Gas Power Generation + Energy Storage Battery" collaborative mode.
Fast Response: When renewable generation is insufficient, the unit automatically starts to supplement power in less than 100ms.
Efficiency Optimization: During low-demand periods, surplus energy is stored in the battery, effectively reducing fuel consumption.
Case Validation: The Xinjiang 500000m³ Liquefaction Plant 11MW LNG Power Station linked with a 20MWh storage battery increased energy utilization efficiency to 92%, resulting in an annual fuel cost saving of approximately 2.8 million CNY.
Product Parameters:
AC Alternator data | Gas engine data |
Generator Brand | Mecca | Engine Brand | Huachai-Deutz |
Motor Model | ECO40 1.5L4 | Engine Model | HC12V132 |
Rated Voltage(V) | 415 | Engine type | V-12 cylinders-turbocharged |
Rated Power(H class)kW | 500 | Cylinder Bore x Stroke(mm) | 132mm×145mm |
Rated Capacity(H class)kVA | 625 | Displacement (L) | 23.5 |
Motor efficiency (%)/(400V) | 94.8 | Compression ratio | 11.5 |
Power factor | 0.8 | Rated output power (single) | 530kW-1500rpm/1800rpm |
Connection Methods | D/Y | Maximum lubricant consumption (g/kW.h) | ＜0.3 |
Rotor insulation class | H class | Minimum air intake (kg/h) | 2200 |
Rated temperature rise | F class | Ignition method | Electronically controlled single-cylinder independent high-energy ignition |
Excitation method | Brush-less | Fuel Control Method | Equivalent combustion, closed loop control |
Rotation speed (min- 1) | 1500/1800 | Speed regulation mode | Electronic commissioning |
Shell protection grade | IP23 |
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Customer Frequently Asked Questions (FAQ)
1. What are the environmental advantages of the 500kW Deutz Natural Gas Genset compared to a diesel unit?
Our natural gas genset offers significant advantages in cleanliness, substantially reducing compliance pressure for customers:
| Environmental Metric | 500kW Natural Gas Genset Advantage | Value Quantified (vs. Diesel Genset) |
| Carbon Emissions (CO₂) | Carbon emission is approximately 0.5 kg per 1 kWh generated. | Compared to a diesel unit 0.8 kg/kWh, the annual emission reduction can reach 180 tons (based on 6,000 annual running hours). |
| Particulate Matter (PM) | Achieves zero particulate matter (PM2.5) emissions. | Completely eliminates the main atmospheric pollution source associated with diesel engines. |
| Nitrogen Oxides (NOx) | NOx emission concentration is less than 50 mg/m³, complying with EU Stage V emission standards. | No need for costly external DeNOx devices, significantly reducing initial investment and operational costs. |
2. Can the unit utilize non-conventional natural gas (e.g., associated gas, coalbed methane)?
A:Absolutely. Our genset is engineered for exceptional fuel adaptability, compatible with gaseous fuels having a methane content ranging from 50% to 100%, including:
Oilfield Gas: Associated gas, containing multi-component mixed gases like ethane and propane.
Unconventional Sources: Coalbed methane (CBM) and shale gas.
Industrial Sources: Vaporized LNGand regulated CNG.
【Custom Service】 For gaseous fuels with a methane content below 85%, we offer complimentary customization of a fuel pre-treatment device to ensure the genset runs stably and efficiently long-term.
3. How do I receive technical support and maintenance services after purchase?
A:We commit to providing "7x24 Full-Cycle Service" to ensure maximum unit availability for our customers.
