Product Name:2500kw Deutz Natural gas generator set power station
This series of products uses Huchai Deutz engines, which use German technology to develop and produce.
Engines, generators, and control system components are all made of first-line domestic and foreign brands.
Key Features of the 2.5 MW Huachai‑Deutz Parallel Natural Gas Generator
Five‑unit parallel configuration: Using five identical V12 gas engine generator sets, operating in parallel to deliver a combined output of ~2.5 MW.
V12 engine platform: Each engine is a V12 variant from Huachai‑Deutz (HC12V132 series etc) with advanced natural gas capability, built to handle lean‑burn operation, turbocharging and heavy‑duty industrial use.
Natural Gas Fuel: The system is optimized for natural gas operation—offering cleaner combustion, lower emissions, and suitability in environments with gas supply available.
Parallel & Load Flexibility: With multi‑unit architecture, the system supports load sharing, enables one unit to be taken offline for maintenance while others continue to supply load, and offers easier scalability for expansion.
Modular & Containerisable Design: The generator sets use modular units and container‑friendly formats (for example, the HC12V132 series) making installation, transport and site deployment more flexible.
High Efficiency & Fuel Adaptability: According to one spec sheet, the V12 version of the Huachai‑Deutz gas engine can reach thermal efficiencies up to ~40%.
Industrial‑grade Alternators & Controls: Engineered for heavy duty operation, stable performance, and often equipped with remote monitoring or cloud‑platform capability.
Product Parameters:
AC Alternator data | Gas engine data |
Generator Brand | Mecca | Engine Brand | Huachai-Deutz |
Motor Model | ECO40 1.5L4B | Engine Model | HC12V132 |
Rated Voltage(V) | 400 | Engine type | V-bank-12 cylinders-turbocharged |
Rated Power(H class)kW | 500 | Cylinder Bore x Stroke(mm) | 132mm×145mm |
Rated Capacity(H class)kVA | 625 | Displacement (L) | 23.5 |
Motor efficiency (%)/(400V) | 95 | Compression ratio | 11 |
Power factor | 0.8 | Rated output power (single) | 535kW-1500rpm/1800rpm |
Connection Methods | D/Y | Maximum lubricant consumption (g/kW.h) | ＜0.3 |
Rotor insulation class | H class | Minimum air intake (kg/h) | 2200 |
Rated temperature rise | H class | Ignition method | Electronically controlled single-cylinder independent high-energyignition |
Excitation method | Brush-less | Fuel Control Method | Equivalent combustion, closed loop control |
Rotation speed (min- 1) | 1500/1800 | Debugging method | Electronic commissioning |
Shell protection grade | IP23 | Cooling method | Forced water cooling |
Applications of the 2.5 MW Huachai‑Deutz Natural Gas Generator
Large Industrial Facilities & Manufacturing Plants: Where multiple motors, compressors or process loads require reliable continuous power – the 5‑unit parallel structure ensures both capacity and redundancy.
Oil & Gas / Mining Sites / Field Power Plants: In remote or gas‑rich sites (such as associated gas from wells), a natural gas generator plant like this is ideal.
Utility / Micro‑grid / Distributed Generation Projects: The parallel architecture supports modular growth, phased commissioning, and micro‑grid integration.
Backup / Peak‑Shaving / Grid Support Systems: The system can support large loads or provide standby power for infrastructure.
Green / Low‑Carbon Transition Projects: With natural gas fuel and modern engine technology, this type of genset helps companies move toward cleaner power solutions compared to traditional diesel.
Remarks
1.Engine Control System: ECI (American brand);
2.Throttle: Bosch (German brand);
3.Spark plug: NGK(Japanese brand);
4.Generator master controller: Comap (Czech brand); DEIF(Danish brand); DSE(England brnad);
5.Altermator: Mecca (Italian brand); Stamford (American brand); Leroy Somer (French brand);
6.Starting mode: electric start;
7.Overhaul period: 36000h~60000h;
8.Generator type: pure copper brushless, automatic voltage regulation;
9.Operation mode: grid-connected/parallel/isolated/automatic control, etc;
Installation, Operation, and Maintenance Guidelines
Installation Preparation
Foundation: Prepare a sturdy, level foundation or mounting bolt plates, ensuring excellent ventilation and heat dissipation conditions.
Parallel System Requirements: For multi-unit parallel systems, mandatory components include a synchronization control system, a comprehensive load management scheme, and compliant gas piping infrastructure.
Parallel System Commissioning
Integrated Testing: Ensure that all five units can perform synchronized start-up, automatic paralleling, balanced load sharing, and hot standby (redundancy) operation.
Protection Verification: Validate the functionality of all protective devices, including checks for overspeed, high temperature, low oil pressure, and reverse power.
Routine Maintenance
Periodic Checks: Regularly inspect the gas delivery system, filters, ignition system, lubricating oil, and coolant water.
Monitoring: Monitor engine vibration, control system communication integrity, and the operational status of the parallel control modules.
Spare Parts and Service Agreements
Critical Spares: Maintain an inventory of critical spare parts (e.g., filters, gas valves, control modules, sensors).
Service Contract: Establish a long-term maintenance and service agreement with the provider to ensure the system's stability and reliability over its long operational life.
Safety and Environmental Compliance
Gas Compliance: Ensure the gas piping meets all regulatory standards for gas quality, pressure, and safety.
Control Safety: The parallel control system must be equipped with automatic load shedding and fault isolation capabilities.
Environmental: Noise, exhaust emissions, and heat recovery components (if included) must comply with all relevant local regulations and codes.
