Key Features of the 500kW Cummins Biogas Generator Power Plant
High Power Output: With 500kW of continuous power, this generator is well-suited for mid-to-large scale operations that require substantial energy. It’s an ideal choice for large agricultural enterprises, industrial manufacturing units, and municipal utilities.
Biogas-Fueled: Designed to run primarily on biogas, the generator offers an eco-friendly power generation solution by utilizing organic waste, such as agricultural residues, food waste, or landfill gas.
Natural Gas Flexibility: In addition to biogas, the 500kW generator can also operate on natural gas, offering flexibility depending on fuel availability and pricing, ensuring optimal operational efficiency.
Cummins Engine Technology: Powered by the world-renowned Cummins engine, this generator delivers high reliability, efficiency, and durability, making it a dependable solution for continuous operation in demanding environments.
Emissions Reduction: Operating on biogas reduces the emission of greenhouse gases compared to fossil fuels, and helps mitigate methane emissions, making this generator a clean energy option.
Robust and Efficient: Designed for both performance and longevity, the 500kW generator features advanced technology that ensures high energy conversion efficiency, minimizing fuel usage and cutting operational costs.
Product parameters
AC Alternator data | Gas engine data |
Generator Brand | Mecca | Engine Brand | Cummins |
Motor Model | ECO40 3S4C | Engine Model | K38N-G5 |
Rated Voltage(V) | 400 | Engine type | V12 cylinders-turbocharged |
Rated Power(H class)kW | 400 | Cylinder Bore x Stroke(mm) | 159mm×159mm |
Rated Capacity(H class)kVA | 500 | Displacement (L) | 38 |
Motor efficiency (%)/(400V) | 94.8 | Compression ratio | 11.5 |
Power factor | 0.8 | Rated output power (single) | 560kW-1500rpm/1800rpm |
Connection Methods | D/Y | Maximum lubricant consumption (g/kW.h) | ＜0.3 |
Rotor insulation class | H class | Minimum air intake (kg/h) | 2324 |
Rated temperature rise | H class | Ignition method | Electronically controlled single-cylinder independent high-energyignition |
Excitation method | Brush-less | Fuel Control Method | Equivalent combustion, closed loop control |
Rotation speed (min- 1) | 1500/1800 | Debugging method | Electronic commissioning |
Shell protection grade | IP23 |
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Applications of the 500kW Cummins Biogas Generator Power Plant
The 500kW Cummins Biogas Generator is versatile and ideal for a wide range of applications, including:
Large Agricultural Operations: Farms that produce significant amounts of organic waste, such as manure and crop residues, can use the 500kW generator to power irrigation systems, processing equipment, and other farm operations, reducing dependency on the grid and lowering electricity bills.
Industrial Facilities: For mid-to-large scale industrial plants, the 500kW generator ensures a reliable, independent power source, reducing energy costs while enhancing operational efficiency by powering machinery, lighting, and HVAC systems.
Municipal and Waste-to-Energy Projects: Local governments and waste management companies can use this generator to convert organic waste, such as landfill gas or food waste, into electricity, providing a green energy solution and reducing waste sent to landfills.
Energy for Remote Locations: In off-grid or remote areas where access to conventional power infrastructure is limited, the 500kW Cummins generator offers a self-sustaining energy solution, allowing for the generation of electricity from locally sourced biogas.
Why Choose the 500kW Cummins Biogas Generator Power Plant?
High Power Output for Larger Applications: The 500kW output is tailored to meet the demands of larger industrial and agricultural operations that require more substantial power generation without sacrificing efficiency.
Sustainable Fuel Source: The generator’s use of biogas (methane) helps businesses reduce their carbon footprint, meet sustainability targets, and contribute to the reduction of harmful emissions.
Flexibility in Fuel Use: By running on both biogas and natural gas, the generator offers flexibility to adapt to fluctuating fuel availability and market prices, ensuring long-term operational efficiency.
Cost Efficiency: With Cummins' advanced engine technology, the 500kW generator offers excellent fuel efficiency, which helps keep operational costs low. Additionally, the use of renewable biogas can lower energy expenses compared to traditional grid power.
Long-Term Reliability: Cummins is a globally recognized brand known for producing durable and dependable engines. The 500kW Cummins Biogas Generator is designed to withstand demanding environments and offers a long service life with minimal downtime.
Low Emissions and Clean Energy: By reducing CO₂, NOx, and methane emissions, this generator helps meet environmental regulations and contributes to cleaner air, making it a valuable addition to any green energy initiative.
How the 500kW Cummins Biogas Generator Works
Biogas Collection: Organic waste—such as agricultural residues, food scraps, or landfill gas—is processed through anaerobic digestion, generating biogas, primarily composed of methane.
Fuel Conversion: The methane-rich biogas is fed into the generator’s engine, where it is combusted to produce mechanical energy.
Electricity Generation: The mechanical energy is then converted into electricity, which is delivered to the connected loads, such as manufacturing equipment, lighting systems, and electrical grids.
Heat Recovery (Optional): The generator’s excess heat can be captured through a heat recovery system, which can be used for heating or steam generation, improving overall system efficiency.
Environmental Benefits of the 500kW Cummins Biogas Generator Power Plant
Reduction in Greenhouse Gas Emissions: Biogas is a cleaner fuel compared to fossil fuels, resulting in lower CO₂ emissions. Additionally, by using biogas instead of allowing methane to escape into the atmosphere, this generator helps combat climate change.
Methane Capture: By using biogas as fuel, the 500kW generator helps capture methane—a potent greenhouse gas—reducing its harmful impact on the environment.
Energy from Waste: The generator enables the conversion of organic waste into energy, making it a valuable component of waste management programs and circular economy practices.
Sustainable Energy Production: The use of biogas as a renewable energy source supports global efforts to transition to clean, sustainable energy, reducing reliance on non-renewable fossil fuels.
FAQ - 500kW Cummins Biogas Generator Power Plant
1. What is the power output of the 500kW Cummins Biogas Generator?
The generator produces 500kW of continuous power, ideal for mid-to-large scale operations, including agricultural facilities, industrial sites, and waste-to-energy projects.
2. What types of fuel can the 500kW generator run on?
It can operate on biogas (methane) or natural gas, providing operational flexibility based on fuel availability.
3. How does using biogas benefit the environment?
Biogas is a renewable fuel that reduces CO₂, NOx, and methane emissions, helping businesses lower their carbon footprint while supporting clean energy initiatives.
