500kw Yuchai natural gas generator single unit container

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500kw Yuchai natural gas generator single unit container
Description

The 500 kW Yuchai natural gas generator set provides a reliable and eco-friendly power supply designed for industrial facilities, commercial buildings, and distributed energy systems.It integrates Yuchai’s advanced gas engine, a high-efficiency alternator, and a 20-foot containerized enclosure, ensuring safe, stable, and continuous operation in diverse environments.

Rated power:500kW;

Rated current:625kVA;

Continuous power:450kW;

Frequency:50/60Hz;

Voltage:0.4kV/0.6kV/10.5kV;

Operating noise:95dB(A)/7m;

Methane content:>85%;

Low heat value:Hu ≥ 31.4MJ/Nm;

Weight:5600kg;

Deminsions(LxW×H):2900mm×1200mm×1650mm;



Description

Core Advantages

 Yuchai Gas Engine Technology 

  • Based on Yuchai 6K/8K series engines optimized for low methane-number fuels.

  • Electronic ignition & lean-burn control ensure high combustion efficiency.

  • Thermal efficiency up to 36 % – 38 %, lower NOx emissions

 Environmentally Friendly 

  • Meets GB 20891-2014 & EU Stage V emission standards.

  • 100 % natural gas fuel — no diesel pollution, no smoke.

  • Low carbon footprint, ideal for areas with strict environmental requirements.

 Containerized Integration

  • Standard 20 ft ISO container with ventilation louvers & exhaust duct.

  • Easy transport and installation; no additional foundation required.

  • Optional soundproof and thermal insulation package (≤ 75 dB @ 7 m).

 Smart Control System

  • Equipped with SmartGen or ComAp controller for real-time monitoring, fault diagnosis & remote data.

  • Supports parallel operation and auto grid connection.

 Low Operating Cost 

  • Gas fuel reduces operating cost by 25 % – 35 % compared to diesel.

  • Longer maintenance interval(2000 hours typical).



 Applications 

  • Industrial Plants & Factories – Continuous or standby power for production lines.

  • Commercial Buildings – Backup power for offices or retail centers.

  • Oil & Gas Fields  – Reliable onsite power using associated gas.

  • Distributed Energy Communities – Combined heat and power (CHP) integration.

  • Mobile & Rental Power  – Easy transport and deployment in container form.

Features of Yuchai units:

1. Stable and reliable, with strong continuous operation capability

Yuchai engines are known for their durability and are particularly suitable for long-term uninterrupted operation;

The unit structure is optimized, with good overload resistance, suitable for complex environments such as high temperature and high altitude.

2. Good fuel economy

The engine has high thermal efficiency and low fuel consumption;

At the same power, the operating cost is 5-10% lower than that of imported brands.

3. Wide power range coverage

The power range is from 20kW to 2400kW;

It can be used in civil, industrial, data centers, base stations, power stations, farms and other scenarios.

4. Adequate supply of accessories and convenient maintenance

Yuchai has service outlets in many countries around the world;

The parts are highly versatile, easy to purchase and replace, and easy for maintenance personnel to use.

5. Fast power response and good starting performance

It starts quickly and can carry full load within 30 seconds;

The load response time is short, suitable for use as an emergency power supply.

6. Complete categories and various forms

Can be equipped with silent boxes, rain covers, trailers, power station containers, etc.;

Supports intelligent needs such as automatic switching, parallel operation, and remote monitoring

Noted:The product can provide special customization services. If you have any needs, please consult the manufacturer;

Product Parameters:

AC Alternator data

Gas engine data

Generator Brand

Mecca

Engine Brand

Yuchai

Motor Model

ECO40 2L4

Engine Model

YC6C935N-D30

Rated Voltage(V)

544

Engine type

cylinders , turbocharger with intercooler

Rated Power(H class)kW

680

Cylinder Bore x Stroke(mm)

200mm×210mm

 

Rated Capacity(H class)kVA

625

Displacement (L)

39.58

 

Motor efficiency (%)/(400V)

95

Compression ratio

11.5

 

Power factor

0.8

Rated output power (single)

625kW/1500rpm

 

Connection Methods

D/Y

Maximum lubricant consumption (g/kW.h)

<0.3

Rotor insulation class

H class

Minimum air intake (kg/h)

2733

Rated temperature rise

F class

Ignition method

Electronically controlled single-

cylinder independent high-energy

ignition

 

Excitation method

Brush-less

Fuel Control Method

Equivalent combustion, closed loop control

Rotation speed (min- 1)

1500

Debugging method

Electronic commissioning

Shell protection grade

IP23

Cooling method

Forced water cooling

Remarks:

1.Engine Control System: ECI (American brand);

2.Throttle: Bosch (German brand);

3.Spark plug: NGK(Japanese brand);

4.Generator master controller: Comap (Czech brand); DEIF(Danish brand); DSE(England brnad);

5.Starting mode: electric start;

6.Overhaul period: 30000h;

7.Generator type: pure copper brushless, automatic voltage regulation;

8.Operation mode: grid-connected/parallel/isolated/automatic control, etc;

FAQ

Q1: Does it support grid-connected operation?

A1: Yes, it supports grid-connected operation. A grid-connected control system(ComAp/SmartGen) can be configured based on the customer's grid interface


Q2: Can biogas or shale gas be used?

A2: Custom versions for low-calorific-value fuels are available, but a gas composition report must be provided.


Q3: What are the advantages over diesel generators?

A3: Gas is cleaner, has lower operating costs, longer maintenance intervals, and produces less noise.


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